Robotic Welding - MAG, TIG Welding using Welding Robots
In our company, we perform robotic welding using Panasonic welding robots of the TAWERS TM 1800 WG3 generation for MAG and TIG welding. With six-meter travel rails and two independent Panadice 500 positioners, we can perform the welding process continuously up to eight meters or independently on two work areas measuring 1200x3000 mm. We have three such robotic welding stations.
Panasonic TAWERS TM 1800 WG3 Welding Robot
The Panasonic TAWERS TM 1800 WG3 welding robot is an advanced device used in the industry for MAG and TIG welding. It is a robot with high technical and functional capabilities that allows achieving high-quality welds in a short time.
Technical Characteristics
The Panasonic TAWERS TM 1800 WG3 is a welding robot that can be equipped with various types of welding tools, such as MAG and TIG welding torches. The robot has many functions that allow for easy and precise setting of welding parameters.
The Panasonic welding robot is equipped with an advanced welding control system, which allows for precise monitoring of the welding process and adjusting parameters to changing conditions.
Advantages of the Device
One of the biggest advantages of the Panasonic TAWERS TM 1800 WG3 welding robot is its high precision. Thanks to the advanced welding control system, the robot can achieve very high weld quality. Additionally, the Panasonic welding robot is very easy to use and requires minimal involvement from the operator.
Another advantage of the Panasonic welding robot is its speed and efficiency. Thanks to the automatic welding process, the robot is able to achieve much higher productivity than manually welding operators. Moreover, the Panasonic TAWERS TM 1800 WG3 welding robot is capable of performing welds in continuous work mode, which allows for even greater efficiency.
Use for MAG and TIG Welding
The Panasonic TAWERS TM 1800 WG3 welding robot can be used for welding various materials, including low carbon steel, stainless steel, and aluminum. The robot can be equipped with MAG and TIG welding torches, which allows for MIG/MAG and TIG welding.
MAG Welding
MIG/MAG welding involves feeding the welding wire with an electric current, which melts the wire and the surface of the material being welded. The Panasonic TAWERS TM 1800 WG3 welding robot can be equipped with MAG welding torches, which are used for welding low carbon and stainless steel. Using MAG torches, the welding robot can achieve very high welding speed and quality. Therefore, this method is often used in the automotive and aviation industries, where high-quality welds are required in a short time.
TIG Welding
TIG welding involves feeding an electric arc between the TIG electrode and the material being welded. This method is particularly effective for welding aluminum because it allows for precise control over the welding process, which results in high-quality welds.
The Panasonic TAWERS TM 1800 WG3 welding robot can be equipped with TIG torches, allowing for the use of this welding method. TIG torches equipped with a Panasonic welding robot have special arc control systems that enable precise control over the welding process. This enables the robot to achieve very high-quality welds as well as speed and efficiency in the welding process.
To more effectively carry out the welding process on smaller dimensions and maximize the capabilities of welding robots, each of the four welding arms has been divided into two independent zones.
One of our workstations uses the unique TAWERS ACTIVE WIRE system, which helps us deal with difficulties associated with welding ultra-thin materials made of alloy and non-alloy steel, as well as details where introducing high linear energy is not recommended. This system helps in industries where high welding speed, aesthetic connections, and material burn-through risk are required.
TAWERS ACTIVE WIRE System
TAWERS ACTIVE WIRE is an advanced welding system developed by Panasonic that allows for welding ultra-thin materials made of alloy and non-alloy steel, as well as details where introducing high linear energy is not recommended. This system was designed with the challenges that arise in industries where high welding speed, aesthetic connections, and material burn-through risk are required in mind.
The main feature of the TAWERS ACTIVE WIRE system is its ability to continuously adjust welding parameters during the welding process. This allows for precise adjustment of welding speed, current intensity, and wire size to meet the requirements of each individual task. This system uses a special arc sensor that allows for monitoring the welding process in real-time and adjusting welding parameters on-the-fly to achieve optimal results.
Moreover, TAWERS ACTIVE WIRE uses an innovative method of wire feeding that minimizes the risk of defects in the weld and prevents material burn-through. This system uses the so-called "dual pulse" - pulsing the wire in such a way that the feeding speed is regulated based on the speed of the welding robot, which allows for obtaining a weld of ideal quality.
It is worth noting that the TAWERS ACTIVE WIRE system has been equipped with a number of anti-spatter functions, such as Arc LiftStart and Arc LiftEnd, which help avoid the formation of a crater at the end of the weld and reduce the amount of spatter produced during welding.
In summary, TAWERS ACTIVE WIRE is an advanced and innovative welding system that allows for precise, fast, and safe execution of complex welding tasks.
Our robotic welding stations are distinguished by other solutions such as SP-MAG, Hyper Dip Pulse, Arc LiftStart, Arc LiftEnd, as well as the Seri TM robot arm with new mechanics allowing idle movements at speeds of up to 180m/min.
SP-MAG method
SP-MAG is an innovative welding method that is characterized by the lack of spatter and minimal sparks. Unlike traditional MIG/MAG welding methods, SP-MAG uses a special welding head that applies a protective gas ring to the welded surface, preventing the escape of protective gases from the processed element. Thanks to this, it has been possible to avoid the formation of spatter, which allows for clean and aesthetic welds.
The SP-MAG method is particularly useful when welding materials with a large thickness, where traditional MIG/MAG welding methods often cause spatter, making work difficult and requiring additional cleaning of the surfaces of welded elements. SP-MAG is also useful when welding elements with special technological requirements, such as welding stainless steel sheets.
Hyper Dip Pulse
Hyper Dip Pulse is a type of pulsed arc that allows for high welding speeds without unnecessary material melting. In this welding method, a special sequence of pulses is used, which causes the material to quickly heat up to its melting point, after which these impulses are interrupted to allow for cooling of the material and avoid excessive melting.
Because Hyper Dip Pulse allows for high welding speed without the risk of material damage, it is particularly useful when welding thick or small-sized elements, where traditional welding methods can cause material deformation or cracking. This method is also used in welding difficult-to-weld materials, such as aluminum alloys.
Arc LiftStart - spatter-free arc initiation
Arc LiftStart is a function used in welding that allows for spatter-free arc initiation. In the traditional welding method, the electric arc is started by bringing the electrode closer to the material, which often leads to spatter and material damage.
Arc LiftStart allows for safe welding initiation without spatter by placing the electrode in direct proximity to the material and creating a spark that starts the electric arc. Because the electrode is in direct contact with the material, no spatter is produced, and there is no risk of material damage.
This method is particularly useful when welding thin elements, where spatter can cause material damage and degrade weld quality.
Arc LiftEnd - a function to avoid craters in welding
Arc LiftEnd is a function used during welding that helps to avoid the formation of craters at the end of the weld. A crater is a depression that forms at the end of a weld when the welding arc is extinguished. Craters can lead to welding defects and weaken the strength of the weld.
The Arc LiftEnd function works by automatically reducing the welding current in the final moments of welding, gradually decreasing the temperature of the welding arc and preventing the formation of a crater. This results in a more uniform weld and maintains its strength at a high level. This function is particularly useful for welding aluminum and other soft metals, where crater formation is especially difficult to avoid.
We invite you to cooperate with us
We invite you to contact us and take advantage of our services. We are confident that our cooperation will be fruitful and satisfy you with high-quality products and competitive prices. By working with us, you have a guarantee of reliability and professionalism from our employees, who have many years of experience in the industry. We always focus on an individual approach to each client and make every effort to fulfill your expectations.