poczta@prometalform.eu
+48 95 762 08 61
+48 95 762 08 61
Modern technologies of metal working
Laser beam cutting
Laser cutting of tubes and sections
Robotic welding
Sheet metal bending
+48 95 762 08 61
Laser beam cutting
Laser cutting of tubes and sections
Robotic welding
Sheet metal bending
In today's world, success in the metal processing industry depends not only on experience and qualified personnel, but above all on having a modern machine park. At Pro Metal Form, we understand this perfectly, which is why we systematically invest in the most advanced technologies that allow us to provide services at the highest level. Our machines are a guarantee of precision, efficiency, and reliability – values we place first in every project we undertake.
Pro Metal Form specializes in comprehensive metal processing, offering its clients a wide range of welding and machining services. Our machine park has been meticulously selected to handle even the most demanding projects – from individual components to production runs. We provide services in laser cutting of sheets and pipes, robotic welding, CNC sheet bending, and many other metal forming processes.
All our machines are regularly serviced and modernized, which guarantees their reliability and consistently high quality of services provided. Moreover, our technical staff regularly participates in training sessions and industry trade fairs, both domestically and abroad, which allows us to continuously implement the latest technological solutions and optimize production processes.
One of the pillars of our operations is laser cutting of sheets, which we perform using the most advanced Trumpf laser cutting machine with a Fiber source and TruDisk 6 kW laser power. This is a new generation device that stands out for its exceptional precision, speed, and energy efficiency.
The disk laser (Fiber) produces a wavelength of only 1.03 µm – that's 10 times less than traditional CO₂ lasers. Thanks to this, energy is much better absorbed by the material, which translates into faster cutting while maintaining the highest quality and dimensions of processed parts. Our cutting machine can cut sheets with thickness from 0.2 to 25 mm at speeds reaching up to 50,000 mm/min in highspeed mode.
Our laser cutting machine enables processing of sheet metal on a 2D plane with dimensions of 3000 x 1500 mm. By using nitrogen for cutting, we obtain part surfaces free of oxides, which eliminates the need for additional machining operations such as sandblasting or edge grinding. We can therefore immediately proceed to further stages of the production process – welding or painting the component.
Particular attention should be paid to the advanced technologies available in our machine:
Our Fiber laser handles a wide spectrum of materials:
Moreover, our cutting machine can cut steel with various surfaces – from matte to mirror-finish – which is an innovation in the industry and opens up new application possibilities.
Thanks to advanced software and program optimization by our highly specialized programmers and technologists, we are able to significantly reduce the production cost of cut components. The new design of nozzles used in highspeed or BrightLine cutting, despite higher cutting speeds, uses significantly less gas needed for cutting. All this translates into competitive prices for our services while maintaining the highest quality and short delivery times.
A natural complement to our sheet laser cutting services is the laser cutting of pipes, profiles, and special sections, which we perform using a modern ADIGE LT 8.20 laser cutter with Fiber technology and a tilting head allowing cutting at angles up to 45°.
The specifics of our laser cutter enable us, even in a fully automatic cycle, to cut materials up to 6500 mm in length, as well as produce finished elements up to 6500 mm long. This is a cutter with the highest flexibility and efficiency on the market.
The latest laser scanning systems used for the processed material to achieve the highest cutting precision give us high accuracy for the position of cut geometry and allow us to maintain smooth edges and a clean surface without scratches and chips.
The ADIGE cutter has been equipped with the latest technological solutions:
Our technology enables laser cutting of materials with the following geometry:
In terms of materials, we can cut:
Laser cutting of pipes and profiles is a technology that opens up completely new possibilities for companies, allowing them to shorten and simplify the production process, saving time and money. This is a natural complement to our offering as a manufacturer of comprehensive metal components.
At Pro Metal Form, robotic welding is one of our flagship areas of operation. We have three advanced welding stations equipped with Panasonic TAWERS TM 1800 WG3 generation welding robots, which enable welding using MAG and TIG methods.
Our robotic welding stations are characterized by exceptional functionality:
The Panasonic TAWERS TM 1800 WG3 welding robot is an advanced device with great technical and functional capabilities that allows achieving high-quality welds in a short time. Its main advantages include:
High Precision – thanks to an advanced welding control system, the robot achieves very high weld quality. The system enables precise monitoring of the welding process and adjustment of parameters to changing conditions in real-time.
Speed and Efficiency – the automatic welding process allows achieving much higher productivity than manual welding, which is particularly important when implementing larger production runs.
Ease of Operation – the robot requires minimal engagement from the operator, which allows for optimization of human resource utilization in the facility.
Versatility – the robot can be equipped with various types of welding tools, such as MAG and TIG welding torches, which enables welding of different materials and methods adapted to project specifics.
MAG (Metal Active Gas) welding is welding with a consumable electrode in an active gas shield – carbon dioxide or its mixture with argon. Our Panasonic robot is equipped with MAG welding torches, which are used for welding low-carbon and stainless steels.
Using MAG torches, the welding robot is able to achieve very high welding speed, as well as high weld quality. Thanks to this, this method is often used in industry where high-quality welds are required in a short time.
TIG welding involves powering an electric arc between a TIG electrode and the welded material. This method is particularly effective for welding aluminum, as it enables precise control of the welding process, which allows achieving high-quality welds.
The Panasonic TAWERS TM 1800 WG3 welding robot can be equipped with TIG torches with special arc control systems that enable precise control of the welding process. Thanks to this, the robot achieves very high weld quality when welding sensitive materials such as aluminum or stainless steel.
Our welding robots can weld various materials, including:
Robotic welding ensures not only high precision and process repeatability, but also significantly improves workplace safety, protecting our employees from the harmful effects of radiation, sparks, smoke, and noise.
Sheet bending is another service in which Pro Metal Form stands out in the market thanks to modern CNC press brakes. We have two advanced press brakes from DENER, which ensure the highest precision and repeatability of the bending process.
The first of our presses is a high-quality PUMA XL model 220-30 device from DENER, characterized by exceptional efficiency and innovative features.
Technical Parameters:
The PUMA XL press is equipped with advanced punch positioning systems and table deflection compensation, which eliminates the need for unnecessary trials and significantly shortens production time. The device works excellently in processing metals of various thicknesses and hardnesses, making it an ideal tool for producing elements of varying complexity.
The second of our presses is a modern SERVOBRAKE 4015 press brake from DENER – an electrically powered machine driven by servomotors, equipped with an advanced CNC controller.
Key Features:
Advantages of Servoelectric Technology:
Precision – the use of electric drive and an integrated control unit ensures very high precision in sheet bending. Automatic adjustment of working pressure on the sheet enables precise and safe bending.
Energy Efficiency – compared to traditional hydraulic presses, SERVOBRAKE consumes significantly less energy, has no hydraulic oil, filters, seals, or other hydraulic system components, which significantly reduces operating costs.
Quiet Operation – servomotors generate much less noise than standard motors driving hydraulic pumps, which improves working conditions in the facility.
Speed – the press is characterized by high working and return speed, which shortens work execution time and increases production efficiency.
Safety Systems – the machine is equipped with many safety systems, including photocells and safety locks, which ensure maximum user safety.
Ease of Operation – the integrated control unit and intuitive user interface enable easy press operation, which increases efficiency and shortens machine preparation time.
Our CNC press brakes enable bending of various materials:
Thanks to advanced CNC systems and the ability to program complex bending sequences, we are able to implement even the most demanding projects, maintaining full process repeatability and the highest quality of the final product.
In addition to advanced CNC technologies, our machine park also includes eccentric presses with pressure up to 320 tons and hydraulic presses with pressure up to 160 tons, which we use for blanking and embossing metal elements.
Press blanking is a proven method of manufacturing elements of a specific shape, mainly from sheet metal. We use it to produce parts requiring high repeatability and precision. Our presses are equipped with cutting dies, thanks to which we obtain blanked elements free of any irregularities and fully compliant with technical documentation.
One of the greatest advantages of working with Pro Metal Form is the comprehensiveness of our offer. Thanks to our rich machine park, we are able to complete the full production cycle of a metal element – from laser cutting, through bending and blanking, to welding and finishing.
We also offer:
The quality of our services is evidenced by the fact that the elements we produce are used in the rehabilitation and medical industry, where the highest quality, accuracy, and repeatability are required. We also cooperate with many foreign clients, especially from Germany, where we regularly exhibit at industry trade fairs and where our services enjoy great recognition.
At Pro Metal Form, we constantly develop our machine park, following the latest trends and technologies in the metal processing industry. Regular participation in industry trade fairs at home and abroad, systematic staff training, and investments in the most modern machines are elements of our strategy that allow us to maintain a leading position in the region.
Each new machine in our park is carefully selected in terms of the possibility of expanding our offer, improving the quality of services provided, and increasing price competitiveness. We constantly optimize production processes, implement new software solutions, and adapt our capabilities to the growing market requirements.
Pro Metal Form's machine park is the result of years of investment and a thoughtful development strategy. We have some of the most advanced equipment available on the market:
All these machines, combined with experienced staff and years of practice in the industry, allow us to provide services at the highest level, meeting the expectations of even the most demanding customers.
We invite companies from all over Poland and abroad to cooperate. We guarantee professional consulting, competitive prices, short delivery times, and the highest quality of execution.